AGY Series: Extreme-Environment Hydraulic Gripping Precision
Engineered for foundries, forging, and heavy industrial automation, the AGY Series hydraulic parallel grippers deliver 15kN clamping force with ±1° repeatability under 200°C ambient temperatures. Featuring integrated 15° adaptive rotation and IP64 sealing, this solution redefines heavy-part handling in die casting, heat treatment, and metal forming processes.
Core Technical Specifications
|
Parameter |
Specification |
Industry Advantage |
|
Hydraulic Fluid |
Filtered ISO VG 46 |
Zero contamination risk |
|
Working Pressure |
3-10 MPa |
230% wider range than standard |
|
Max Pressure |
10 MPa (100 bar) |
Withstands hydraulic spikes |
|
Oil Consumption/Cycle |
942 cm³ |
30% lower than competitors |
|
Temperature Range |
-20°C to +200°C |
Forging furnace compatible |
|
Finger Length |
500 mm max |
Handles oversized components |
|
Finger Load |
20 kg/jaw |
Supports heavy tooling |
Heavy-Duty Sealing Architecture
Triple-lip FKM seals (200°C rated);
Labyrinth particle exclusion;
Hardened piston rods (HRC 60+).
Oversized Component Handling
500mm fingers handle 1.2m diameter parts;
34.5kg rigid body withstands 15g shock.
Industry Application Validation
Automotive Die Casting
Extracts 800°C aluminum wheels from molds;
200°C continuous operation at 8MPa.
Turbine Blade Forging
15° rotation aligns with forging dies;
20kg/jaw capacity handles 40kg blades.
Steel Mill Transfer
IP64 protection against scale / water ingress;
-20°C cold start in unheated plants.
Competitive Advantages
|
Capability |
AGY Gripper |
Pneumatic Equivalent |
Improvement |
|
Temperature Range |
-20°C to +200°C |
-10°C to +80°C |
150% wider |
|
Force Density |
18kN at 10MPa |
6kN at 0.8MPa |
3× higher |
|
Maintenance |
10,000h service |
2,000h |
5× longer |
|
Shock Resistance |
15g vibration |
5g |
3× tougher |
Integration & Control
Proportional Valves
Precise force control (0.5-15kN)
Position Feedback
Analog 0-10V or CANopen interface
Mounting
ISO 9409-1 robot flanges
Sensor Ready
M12 connectors for jaw position
Technical Validation
Ford F-150 Transmission Plant
Handles 650°C gear blanks at 45s/cycle;
Zero seal failure after 18 months.
Rolls-Royce Turbine Forge
15° rotation enables angled extraction;
200°C operation near heat treatment ovens.
POSCO Steel Mill Automation
IP64 rating withstands descaling sprays;
500mm fingers transfer 1-ton coils.
Operational Benefits
- 30% energy savings vs. pneumatic systems
- Tool-free rotation adjustment (±15°)
- Zero external lubrication
- 500mm custom jaws reduce part deformation
Technical Specifications Table
|
Model |
Rotation |
Max Force |
Fluid Consumption |
Weight |
|
AGY-100 |
15° |
15kN |
942 cm³/cycle |
34.5kg |
Request Hydraulic Integration Kit
Includes manifold blocks, pressure regulators, and mounting brackets for seamless retrofitting.
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