Quick Change Module
Your Professional Quick Change Module Supplier
Changzhou Heli Automation Technology Co., Ltd., established in 2022, specializes in industrial robot automation components, providing one-stop supply of automation parts. The company precisely targets market demands, implements strict quality control, and continuously optimizes its supply chain and R&D capabilities to deliver reliable automation component solutions through professionalism and innovation.
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Why choose us
Our Certificate
(1) Certificate of Conformity (2) CE EMC Test Report (3) Machinery Directive Attestation of Conformity
Excellent Quality
We enforce rigorous inspection standards at every stage of our process, as we believe quality is paramount.
Reasonable Price
We have a professional purchasing team and costing team, trying to reduce costs and profits, and provide you with a good price.
Perfect Service
With rich experience and one-to-one service, we can help you choose products and answer technical questions.which serves as a significant value-added benefit for our customers.
Eletrical Tool Changers
Two Finger Gripper, Two Finger parallel mechanical gripper adopts integrated design, with accurate force control and position control functions, large stroke, power failure self-locking, and is suitable for mainstream cooperative robots.Automation through manipulator is the trend of the times. It can not only improve work efficiency, speed up production process, but also create higher value As a one-stop supplier in the field of automation components, TM provides the market with various models of only electric grippers, which can realize manual quick change, complete quick change in minutes and seconds, reduce your cost and reduce the downtime caused by tool change.
|
Parameter |
Performance |
Industrial Impact |
|
Locking Force |
7,000-31,400N @5bar |
Secures 300kg tools during 8G accelerations |
|
Repeat Accuracy |
±0.02mm |
Enables precision welding/assembly |
|
Payload Capacity |
6-300kg |
Handles micro-spindles to heavy grippers |
|
Misalignment Tolerance |
±2mm XY / ±2° angular |
Compensates for robot positioning drift |
|
Medium Transmission |
Air/electricity/liquid |
Powers suction cups, sensors, fluid tools |
Advantages Of Eletrical Tool Changers
Higher Productivity
The automated changing of tools on robotic systems allows for efficient swapping between different tools. This approach minimizes downtime, optimizes production processes. And makes robots more versatile. Depending on the number of tool changes required, considerable increases in productivity can be achieved.
Industrial Safety
Manually changing robot tools poses a potential accident risk, even when carried out by qualified and experienced personnel. In addition, the repetitive changing of end effectors can cause high ergonomic strain in the long term. Robot tool changing systems relieve human personnel of these potentially harmful activities and reduce the risk of accidents to a minimum.
Cost Savings
The use of robot tool changers not only generates direct cost savings thanks to needing fewer robots but it also has numerous economic side effects. The higher process efficiency when using tool changers makes it possible to significantly increase the level of robot utilization.
Flexibility And Adaptability
Modern production lines must continuously adapt to changing customer requirements. Robot tool changers allow a company to make these adjustments with startling efficiency. Thanks to standardized interfaces between the robot flange and the end effector, the robot's range of tasks can be flexibly adapted in no time.
Type of Eletrical Tool Changers
Motor-Driven Screw Type
The motor rotates the screw, which moves the slide to clamp and release the tool. An integrated encoder can provide position feedback, resulting in high accuracy
Electromagnetic Quick-Change
When powered on, the electromagnet generates suction, gripping the tool end and locking it. When powered off, a spring releases the tool. This mechanism eliminates mechanical wear and offers a long service life
Applications of Eletrical Tool Changers
Automotive Manufacturing
In the automotive sector, robots equipped with tool changers are used to perform multiple operations on the same assembly line. These operations might include welding, painting, part placement, and inspection. The ability to switch tools on the fly increases efficiency and reduces the need for dedicated machines for each task.
Electronics Manufacturing
In electronics production, where precision is critical, automatic tool changers allow robots to handle delicate components, perform soldering, and inspect circuit boards without manual interference. This flexibility enables manufacturers to produce different models of products on the same line without retooling.
Aerospace and Defense
The aerospace industry requires strict adherence to quality and safety standards. Robots with tool changers can perform drilling, fastening, and inspection tasks with high precision, ensuring that every part meets the exact specifications required in aircraft and defense equipment manufacturing.
Food and Beverage Industry
In the food industry, robots equipped with tool changers are used for packaging, sorting, and product handling. The ability to switch between tools that handle different product types or sizes allows manufacturers to easily adapt to varying product lines and packaging formats.
Components of Eletrical Tool Changers
Master Side (Robot Side)
This part of the tool changer is mounted on the robot arm and is responsible for engaging and disengaging with various tools.
Tool Side (Tool Holder)
This part attaches to the end effector (gripper, welding tool, etc.) and is designed to securely lock into the master side.
Coupling Mechanism
Using mechanical latches or magnetic forces, the tool changer connects the master side to the tool side with precision.
Integrated Utilities
In many cases, tool changers are designed with built-in pneumatic, electrical, or data connections to ensure that power, air, and signals are transmitted between the robot and the tool.
Working Principle ofEletrical Tool Changers
Engagement
The robot moves its arm to the location of the tool it needs, aligning the master side of the tool changer with the tool side.
01
Locking Mechanism
Once aligned, the locking mechanism engages, securely connecting the robot arm to the tool.
02
Utility Connection
If the tool requires air, electrical power, or data connections, the tool changer automatically connects these lines as part of the locking process.
03
Task Execution
With the tool in place, the robot carries out its task—whether it’s welding, assembly, or handling a product.
04
Tool Release
When the task is complete, the robot disengages the tool changer, releasing the tool and picking up the next one required for the next operation.
05
Payload Capacity: Ensure the tool changer can handle the weight of the heaviest tool and the forces generated during operation.
Precision Requirements: For tasks that require extreme precision, look for tool changers with minimal play and high repeatability.
Utility Connections: Some tool changers come with integrated pneumatic, electrical, or data connections. Choose one that meets your specific tool requirements.
Cycle Time: If your application demands quick tool changes, opt for a tool changer that can engage and disengage tools rapidly.
Durability: Consider the operating environment. Harsh conditions like high temperatures, dust, or chemicals may require tool changers built from rugged materials.
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FAQ
As one of the leading quick change module manufacturers and suppliers in China, we warmly welcome you to buy high quality quick change module made in China here from our factory. For customized service, contact us now.
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