Manufactured by Heli Automation, the HL-LWL six-axis force torque sensor delivers laboratory-grade metrology in industrial environments. Engineered for aerospace structural testing and collaborative robotics, this IP65-certified unit simultaneously measures forces (Fx, Fy, Fz) and torques (Mx, My, Mz) with ±0.2% FS accuracy and exceptional resolution (0.01N / 0.001Nm). Its ultra-compact design (200g-2kg) integrates seamlessly into robotic end-effectors and test rigs without compromising payload capacity.
Core Technical Advancements
Multi-Protocol Connectivity
Ethernet (EtherCAT), CAN 2.0B, and ±10V analog voltage outputs.
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Robust Construction
MIL-DTL-38999 Series III anti-vibration aviation connectors ensure signal integrity in shock-prone environments.
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Thermal Stability
±0.02% FS/°C temperature drift compensation (-30°C to +85°C operational range).
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Safety Compliance
150% FS overload protection with automatic recovery function.
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NIST-Traceable Calibration
Includes individual certificate with traceable serialization.
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Validated in Extreme Scenarios
Aircraft Wing Load Testing
Monitors 5kN cyclic loads with 0.001Nm torque resolution.
Cobot-Assisted Electronics Assembly
Maintains 0.01N insertion force control during PCB connector mating.
Satellite Thruster Alignment
Measures micro-newton forces in vacuum chambers.
Enhanced Technical Capabilities
Real-Time Industrial Protocols
EtherCAT cycle times ≤150μs for synchronized robotic force control.
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Advanced DSP Filtering
24-bit ADC resolution with 4kHz sampling rate eliminates noise in EMI-heavy environments.
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Modular Mounting System
ISO 9409-1 flange adapters for KUKA iiWA, FANUC CRX, and Yaskawa HC10 cobots.
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Failure Diagnostics
Embedded self-test routines monitor bridge integrity and connector strain.
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Critical Aerospace Validation
In Boeing 787 wing flex tests, the HL-LWL sustained 10⁷ cycles of 5kN dynamic loading while detecting 0.001Nm torsional deviations – enabling early fatigue crack detection. For semiconductor wafer handling, its 0.01N resolution prevents silicon fracture during vacuum pick-and-place operations, reducing scrap rates by 18%.
Medical Robotics Integration
When mounted on Mako Surgical Arms, the sensor achieves 0.05Nm torque control during orthopedic bone resection, improving surgical accuracy beyond human tactile limits. The anodized housing withstands 200+ autoclave sterilization cycles without calibration drift.
Order Flexibility
Units ship within 48hrs with NIST-traceable certificates (MOQ:1). Customizable thread patterns and FDA-compliant materials available for biomedical applications.
The sensor's aerospace-grade aluminum housing features anodized protection against coolant/chemical exposure. Advanced DSP filtering enables 4kHz real-time data acquisition via EtherCAT, while proprietary crosstalk compensation reduces inter-axis interference to <0.5% FS.
Request Sample Unit (MOQ: 1 unit) to experience how HL-LWL sensors enhance robotic force control precision while reducing aerospace test setup time by 40%.
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